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The six-sided top press is a specialised machine. Each application below has a different cell design, heating program and pressure curve — and a different definition of a good crystal. We configure the platform to the end product, not the other way round.六面顶压机是一台专用设备。下面每一类应用的腔体设计、加热程序与压力曲线都不同,对“好晶体”的判定标准也不同。我们是先确定终端产品,再反向配置平台。
Three questions we ask first我们会先问三个问题
A press is only part of the answer. These three inputs decide model size, number of units, utilities and line layout.压机只是答案的一部分。以下三项输入决定机型规格、设备数量、公用工程与整线布局。
Cultured diamond, industrial diamond single crystal, CBN, PCD/PDC or new materials — each has its own cell and cycle.培育钻石、工业金刚石单晶、CBN、PCD/PDC 或新材料——每一类都有对应的腔体与合成周期。
Target carat weight per cell and monthly volume translate directly into press model and quantity.单腔目标克拉重量与月产量,可直接换算为机型与数量。
Floor area, crane capacity, connected power and water supply shape the practical line design.厂房面积、行车能力、供电与供水条件,决定实际可落地的整线方案。
Application 01应用场景 01
Growing large, clean, colour-controlled diamond crystals for jewellery supply chains.面向首饰供应链生长大颗粒、高净度、颜色可控的钻石晶体。
Recommended configuration: GY850D – GY1500 / wrought & large cast frames推荐配置:GY850D – GY1500 / 锻造与大吨位铸造机架
培育钻石生长产线:智能六面顶压机现场
Application 02应用场景 02
Volume production of diamond single crystal and micron powder for abrasives, saw blades and tools.为磨料、锯片与刀具行业批量生产金刚石单晶与金刚石微粉原料。
Recommended configuration: GY650 – GY1200 / cast frames, standard production series推荐配置:GY650 – GY1200 / 铸造机架标准量产机型
工业金刚石量产车间:整排六面顶压机
Application 03应用场景 03
Superhard and high-thermal-conductivity materials processed with HPHT equipment.以高温高压装备制备超硬与高导热功能材料。
Recommended configuration: GY420 – GY850 / lab to pilot to production scaling推荐配置:GY420 – GY850 / 实验室—中试—量产可平滑放大
超硬材料研发实验室与检测设备
Application 04应用场景 04
PCD/PDC compacts and superhard materials for drill bits, mining tools and precision cutting.面向钻头、矿山工具与精密切削的 PCD/PDC 复合片与超硬材料。
Recommended configuration: GY650 – GY1000 / cast & wrought frames depending on grade推荐配置:GY650 – GY1000 / 视牌号选择铸造或锻造机架
超硬材料应用:PDC 钻头、PCD 刀具、CBN 复合片与金刚石绳锯
Application 05应用场景 05
Synthesis and high-pressure research equipment for universities, institutes and new-material labs.面向高校、科研院所与新材料实验室的合成与高压研究设备。
Recommended configuration: GY420 – GY650 / laboratory and pilot-scale configurations推荐配置:GY420 – GY650 / 实验室与中试规模配置
面向高温高压实验室研究的六面顶压机配置
Typical Line Composition典型整线组成
Lines can be delivered as equipment only, equipment plus commissioning, or a full turnkey package including utilities and process transfer.整线可按“仅设备”“设备 + 调试”“含公用工程与工艺转移的交钥匙”三种范围交付。
| Scope item范围项 | Description说明 |
|---|---|
| Six-sided top press main units六面顶压机主机 | Configured model, quantity and layout by capacity target.按产能目标确定机型、数量与布局。 |
| Hydraulic power station液压动力站 | Central or per-unit supply; variable pump energy-saving configuration.可选集中或单机供给;变量泵节能配置。 |
| PLC control systemPLC 控制系统 | Industrial HMI, recipe management, data logging and optional SCADA.工业触摸屏、配方管理、数据记录,可选上位机 SCADA。 |
| Heating power supply加热电源 | Matched to cell volume and heating profile.与腔体体积及升温曲线匹配。 |
| Cooling & water treatment冷却与水处理 | Cooling tower, circulation pumps and water quality control.冷却塔、循环泵与水质控制。 |
| Power distribution配电系统 | Load calculation, distribution cabinets and protection scheme.负荷计算、配电柜与保护方案。 |
| Cell assembly tooling腔体组装工装 | Assembly fixtures, presses and handling aids for the growth cell.腔体组装夹具、压装设备与搬运辅具。 |
| Inspection & testing检测与试验 | Hardness, metallography and product inspection equipment.硬度、金相与成品检测设备。 |
Send us the end product you plan to make and the output you expect. We will map it to a model range, cell assembly scheme and process route — with realistic yield expectations, not marketing numbers.请告诉我们计划生产的产品与预期产量,我们将对应到机型区间、腔体组件方案与工艺路线,并给出务实的良率预期,而不是宣传口径的数字。